Installation
BlackTop Enduro™ pavers are an excellent choice for pavement wearing courses providing a low maintenance heavy duty pavement system.

The success of any pavement is dependent on proper design, construction, and maintenance. Key factors for design of an interlocking paving system are subgrade strength, thickness of the base materials, paver thickness, paver aspect ratio, and laying pattern.
SUBGRADE
There is considerable variety in soil types and drainage, and pavers are suitable for any of them with proper preparation and compaction.
BASE AND SETTING BED
Between the subgrade and the pavers is the base, a layer of compacted aggregate between 100 and 150 mm thick, and a 25 mm thick layer of bedding sand. These transfer the load of the vehicular traffic from the pavement to the subgrade.
PAVER THICKNESS

Equivalent single axle loads (ESALs) are used to determine the pavement damage done by each vehicle type compared to the damage caused by an 18,000-pound axle load. For example, passenger cars have a vehicle load factor of 0.0004 (it takes 2,500 cars to equal one ESAL) while a fully loaded fire truck can be as many as 10 ESALs. Once the traffic loading is calculated, paver thickness and aspect ratio must be selected to maximize performance and durability. The heavier the expected traffic, the thicker the paver needs to be to prevent rotation. There are two thicknesses of paver used for vehicular traffic: 80 mm and 100 mm. The 80 mm thickness is suitable for local roads, commercial roads and minor collector roads with up to an expected 1,000,000 ESALs over their lifetimes.The 100 mm thickness is suitable for major collector and arterial roads with up to an expected 9,000,000 ESALs over their lifetimes. At 100 mm thick, the BlackTop Enduro is suitable for all these categories: local roads, commercial roads, minor collector roads, major collector roads and arterial roads.

INTERLOCK
The principle of interlock governs segmental pavement performance and ensures that the finished paver wearing course acts as an integrated pavement surface instead of as individual units. Three types of interlock must be achieved to enable load transfer from unit to unit creating a pavement surface: horizontal, vertical, and rotational.

Horizontal interlock is achieved through the laying pattern and is brought into effect by dispersing the forces generated by turning, braking, and accelerating. The most effective laying pattern for maintaining horizontal interlock is herringbone and should always be used in vehicular applications, especially where traffic frequency and/or loading are high. Vertical interlock is achieved through paver to paver load transfer, primarily through the joint material, preventing the paver from moving up and down separately from the adjacent pavers. Rotational interlock is achieved using rigid edge restraints, paver thickness meeting proper aspect ratio requirements, and by utilizing a slight crown in the pavement.
ASPECT AND PLAN RATIOS

Aspect ratio is length of the paver divided by its thickness and is used to ensure that pavers will provide proper rotational interlock and cannot be rotated out of place from point loads. Pavers for vehicular applications should have a maximum aspect ratio of 3:1. The BlackTop Enduro comes in well under this at 2:1.


Plan ratio is length of the paver divided by its width. Paver systems with frequent heavy vehicular loads should have a plan ratio of 2:1 and a herringbone laying pattern which provides the best geometry for creating horizontal interlock. The plan ratio of the BlackTop Enduro is 2:1.

LAYING PATTERN
When selecting a laying pattern for a vehicular application, the designer must assess the traffic loading and movements, the edge restraint and lateral forces, and determine if the pattern selected will provide proper horizontal interlock for the site conditions. Pavements intended for vehicular traffic should be installed with a herringbone pattern, either 90 or 45 degree, which provides the best possible interlock. The BlackTop Enduro is a suitable paver to be installed in a herringbone pattern, whether 90 or 45 degree.